| Location | ≥0.5 µm | ≥5 µm |
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| Location | ≥0.5 µm | Status | ≥5 µm | Status |
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ISO 14644-1 classification requires measuring airborne particle concentrations at sampling locations distributed across the cleanroom. The number of sampling locations equals the square root of the room area in m², rounded up (minimum 1). At each location, collect a sample volume large enough to detect at least 20 particles at the class limit. For rooms with 2-9 locations, calculate the 95% upper confidence limit (UCL) of the mean. The room passes if the UCL is at or below the concentration limit for the target ISO class.
The 95% upper confidence limit is UCL = mean + t × SD / √N, where N is the number of sampling locations and t is from the Student's t-distribution at 95% confidence with N-1 degrees of freedom. For 1 location, the measured value is used directly. For 2-9 locations, the UCL formula applies. For 10+ locations, the arithmetic mean is sufficient per ISO 14644-1:2015.
Grade A = ISO 5 (at rest and in operation, ≤20 particles ≥5 µm). Grade B = ISO 5 at rest / ISO 7 in operation. Grade C = ISO 7 at rest / ISO 8 in operation. Grade D = ISO 8 at rest (in-operation not defined). The EU GMP limits for Grade A at ≥5 µm (20/m³) are stricter than the ISO 5 formula limit (29/m³).
The concentration limit formula is Cn = 10N × (0.1/D)2.08. For ≥0.5 µm: ISO 5 = 3,520, ISO 6 = 35,200, ISO 7 = 352,000, ISO 8 = 3,520,000 particles/m³. For ≥5 µm: ISO 5 = 29, ISO 6 = 293, ISO 7 = 2,930, ISO 8 = 29,300 particles/m³. These are also equivalent to FS 209E Class 100, 1,000, 10,000, and 100,000 respectively.
At-rest monitoring measures particle counts when the HVAC is running and equipment is installed but no personnel are present. In-operation monitoring measures counts during normal production. At-rest demonstrates the room's baseline capability; in-operation reflects real manufacturing conditions. EU GMP requires classification in both states, with in-operation limits typically one or two ISO classes higher than at-rest.
ISO 14644-1 requires a minimum of ⌈√A⌉ sampling locations, where A is the room area in m². For example: 10 m² needs 4 locations, 25 m² needs 5, 50 m² needs 8, 100 m² needs 10. Locations should be evenly distributed with additional points near HEPA outlets, doorways, and critical workstations.